Example P10: AlN precipitation in steel, part 2: AlN precipitation in ferrite

Compatibility

MatCalc version: 5.44.1002
Database: mc_fe.tdb, mc_x_FeAlCCrMnNSiV.tdb, mc_sample_fe.ddb
Author: Georg Stechauner
Created: 2012-01-18
Revisions:

Objectives

Before starting with this example, make sure that you have already worked through P10-1 as they are very similar.

Whilst example P10-1 covered the precipitation of AlN in austenite, this example will treat the precipitation in ferrite. Thus, the procedure of setting up the system is very similar. However, the script is more complex, as it involves user interaction. The setup of the if-conditions will be covered during this example.

The experimental data is taken from Massardier et al. (see cited literature). The paper is about the precipitation of nitrides in a low alloy aluminum killed steel. The free nitrogen contents were measured by utilizing thermoelectric power (TEP) measurements.

Complementary files

Click here to view the script for this tutorial.

Main document

Setup thermodynamics

Set up the thermodynamics by either loading the mc_fe database, or the corresponding example database mc_x_FeAlCCrMnNSiV.

Select the following phases, elements and enter the chemical composition in wt-%:

Elements Chemical composition Phases
Al 0.058 AlN
C 0.025 BCC_A2
Cr 0.039
Mn 0.2
N 0.005

Set Fe to reference element.

Conclude the thermodynamic setup by loading the diffusion database for Fe.

Experimental data

To be able to plot all three temperatures, which are available to select from in the script, you need to enter them into your workspace. If you are satisfied with only seeing one curve, and check the other results by running the script, feel free to do so.

Create three tables and enter the following values:

Exp_T600 Exp_T650 Exp_T700
x-Value:
time / s
y-value:
phase fraction
x-Value:
time / s
y-value:
phase fraction
x-Value:
time / s
y-value:
phase fraction
300 2.667e-5 120 3.333e-5 60 8e-5
600 3.333e-5 240 5.333e-5 120 0.0001067
1200 5.333e-5 480 8e-5 180 0.0001733
2400 0.0001 780 0.0001466 240 0.00024
3600 0.0001333 1200 0.00016 480 0.00032
5400 0.00017333 1800 0.00023 900 0.0003466
12000 0.0003066 3600 0.0003666 1800 0.0004133
24000 0.0003667 6600 0.0004 4200 0.0004
54000 0.0004133 13800 0.0004 6600 0.0004133
78000 0.0003866 13800 0.0004133
30000 0.0004133

Precipitation domain and precipitates

Next we enter the data for the precipitation domain. To do so, open the precipitation domain dialog and create a new domain. Select bcc_a2 as its matrix phase. Enter the following data in the corresponding tabs:

Precipitation domain dialog

Tab Option Value
Structure Grain diameter 7.5e-6
Dislocation density 1e12
Special Young's modulus (193000-73.333*T$C)*1e6
Diffusion ratio grain boundary
and bulk (substitutional)
(10^(12-0,01*T$C))
Diffusion ratio grain boundary
and bulk (interstitional)
(10^(12-0,01*T$C))
Diffusion ratio dislocation
and bulk (substitutional)
(10^(8-0,005*T$C))
Diffusion ratio dislocation
and bulk (interstitional)
(10^(8-0,005*T$C))

Follow by setting up the precipitates. Bring up the phase status dialog window and select the AlN phase. Click 'Create new phase' and select 'precipitate'. Repeat this step to for a second population of AlN precipitates. Now begin with entering the parameters for AlN_p0 and then for AlN_p1:

Precipitate Tab Option Value
AlN_p0 Precipitate #size classes 50 (Initialize!)
AlN_p0 Attached to pd ferrite
AlN_p0 Nucleation Restrict nucleation to prec domain ✔, select ferrite
AlN_p0 Nucleation sites grain boundary
AlN_p0 Structure ignore for prec. strengthening
Precipitate Tab Option Value
AlN_p1 Precipitate #size classes 50 (Initialize!)
AlN_p1 Attached to pd ferrite
AlN_p1 Nucleation Restrict nucleation to prec domain ✔, select ferrite
AlN_p1 Nucleation sites dislocations
AlN_p1 account for coherent misfit stress
AlN_p1 Structure volumetric misfit No flag, enter 0.27

Understanding the script

As mentioned before, the script allows the user to choose one of three temperatures. To do so, two parts of the script are of interest:

set-variable-value sim_temp 1                         $ default value for calc variant

send-console-string 
send-console-string Possible isothermal simulation temperature
send-console-string   1 ... T=600°C
send-console-string   2 ... T=650°C
send-console-string   3 ... T=700°C
input-variable-value sim_temp "Please select simulation temperature (1-3): "

The first line of the code sets a default value for the sim_temp variable. This is done to initialize the variable and to have value, if the user decides to simply press enter without entering a value.

The five lines send-console-string simply send the text behind the command to the console, so the user can read it. The last line input-variable-value is the line, where the user can choose between one of the three temperatures. The variable sim_temp will be set accordingly.

The second part of the temperature selection consists of some if-conditions:

if (sim_temp==1)
   set-variable-value temp 600                         $ value for isothermal simulation temp.
   set-variable-string exp exp_massardier_T600         $ exp. results for T=600°C
elseif (sim_temp==2)
   set-variable-value temp 650                         $ value for isothermal simulation temp.
   set-variable-string exp exp_massardier_T650         $ exp. results for T=650°C
elseif (sim_temp==3)
   set-variable-value temp 700                         $ value for isothermal simulation temp.
   set-variable-string exp exp_massardier_T700         $ exp. results for T=700°C
else
   send-dialog-string Invalid selection for simulation temperature. Select 1, 2 or 3.
   send-dialog-string Script is interrupted.
   stop-run-script  $ stop script
endif

The command if checks a condition in a boolean way: either the condition is TRUE, then the commands after the if will be performed, or the condition is FALSE, the the commands won't be executed and the script will jump to the next command, outside of the if.

The next command is an elseif, which can only follow an if. Should the first condition return FALSE, then this condition is checked. Is the return value again FALSE, the next command in line gets checked up to the point, were a simple else is found. The else command is performed and the endif closes the segment of the if-condition again.

Should the return of an if-condition be TRUE then the commands performed in this case are:

set-variable-value temp 600                         $ value for isothermal simulation temp.
set-variable-string exp exp_massardier_T600         $ exp. results for T=600°C

The first command sets the variable temp to 600, which will be the temperature for isothermal simulation later on. The second command saves the table, in this case 'exp_massardier_T600', to the variable-string exp. This makes the process of adding the correct experimental data to the plots later on easier.

Start precipitation simulation

To ensure correct thermodynamic values and no driving force errors (DFM-errors), set automatic start values and calculate an equilibrium at 1250C.

Open the precipitation simulation dialog, and enter the values as below. Vary the isothermal temperatures to simulate precipitation behaviour at other temperatures.

 Simulation parameters

Note: The variable 'temp', which was set in the script above, is used here as the temperature value.

Plotting the results

Create a new X-Y-Plot (p1) and add two new plots. Set a default x-axis to logarithmic with a scaling from 1e-6.. and label the axis time / s.

  1. Plot the phase fractions of the precipitates in the first figure (f_prec$…) and the experimental data from the table. At a first glance it seems as if the calculated vales do not fit the experimental data. This is because the experimental data does not differentiate between the nucleation sites of the precipitates, whereas MatCalc does. Therefore, open the 'Functions & Variables' dialog window, an select the 'Functions' tab. Create a new function there and call it f_prec$AlN_total and set f_prec$AlN_p0+f_prec$AlN_p1 as its value. Now you can plot the total amount of precipitates.
  2. Plot the mean radius of the precipitates in the second figure (r_mean$…).
  3. Plot the number density of the precipitates in the third figure (num_part$…).

Label the y-axes accordingly.

The result for 600C is shown below:

 Final results for P10-2

Consecutive articles

none

examples/precipitation/p10/p10_2.txt · Last modified: 2017/03/03 11:59 by pwarczok
 
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